As a leading domestic manufacturer of explosion-proof motors and flameproof motors, the company's fully automated motor lamination production line is reshaping the way the "heart" of an explosion-proof motor—the stator and rotor core—is born with unparalleled precision and efficiency. This lays a rock-solid manufacturing foundation for the exceptional performance of core products such as the YE4 series ultra-high efficiency explosion-proof motors and dust explosion-proof motors.
Automation: The Sole Path to Precision and Consistency
The reliability of explosion-proof motors stems first and foremost from the extreme precision of their internal core components. In Pinxing's automated lamination workshop, the traditional model reliant on manual loading/unloading and visual inspection is now a thing of the past. From the automatic uncoiling of silicon steel coils and servo-precision feeding, to the one-step completion of stamping, notching, and marking by high-speed progressive dies, the entire process is centrally controlled by an intelligent system. Every pick-and-place movement by the robotic arms and every stroke of the stamping press operates with constant parameters, fundamentally eliminating human variability and ensuring that the dimensional tolerances and geometric accuracy of every lamination reach micron-level standards. This exceptional consistency is the core prerequisite for ensuring the smooth operation, low vibration, and high efficiency of explosion-proof motors.
The Intelligent Vision System: Adding "Sharp Eyes" for Explosion-Proof Safety
The flameproof performance of explosion-proof motors demands zero tolerance for even the slightest defects in any component, especially the core. The online vision inspection system introduced by Pinxing performs millisecond-level scanning the instant a lamination is produced. It intelligently identifies minor burrs, cracks, or dimensional deviations and automatically rejects non-conforming pieces. This system acts like "sharp eyes" for the production line, ensuring every lamination stacked into the core is flawless. This rigorously safeguards the mechanical strength and structural integrity essential for flameproof motors, embedding "safety and explosion-proof" principles from the very first manufacturing step.
Full Data Traceability: Enabling High Efficiency, Energy Savings, and a Customized Future
Full automation in production signifies not just "machines replacing manpower" but more importantly, "data replacing guesswork." Production data for each batch of laminations—including material batch, stamping parameters, and inspection results—is recorded in real-time into the system, creating a complete digital archive. This enables precise traceability for the core of every motor that leaves the factory. This capability significantly strengthens Pinxing's quality control and rapid response capabilities in the high-end product segments of high-efficiency energy-saving motor and variable frequency explosion-proof motors. Whether for large-scale stable production of standard products or customized requirements for specific customer operating conditions, the automated production line allows for seamless switching and precise execution, injecting powerful agility into Pinxing's product portfolio.
Leading the Industry, Intelligently Manufacturing Reliable Power
This comprehensive upgrade of the automated lamination workshop is a crucial step for Shanghai Pinxing Explosion-Proof Motor Co., Ltd. in implementing its "Intelligently Manufacturing Reliable Power" strategy. It represents more than just an innovation in production tools; it is a profound reflection of the relentless pursuit of " Safety, Efficiency, and Reliability." By deeply integrating cutting-edge automation technology into its core manufacturing processes, Pinxing continues to consolidate its leading advantage in specialized fields such as mining explosion-proof motors and chemical industry explosion-proof motors. The company is committed to providing smarter, more assured, and more energy-efficient power solutions for high-risk industrial environments like oil & gas, chemicals, and mining.